FRP Gratings

FRP gratings made of high quality polyester resin, have incomparable character of corrosion resistance, is a good choice to replace steel grating or aluminium grating in corrosive environment or where other types of gratings require frequent replacements. It is widely used as trench covers, walkways, working floors, stairs in the field of power generation, sewage treatment, oil refining, marine survey, etc.

Mach’s is a professional FRP grating manufacturer in China. Our workshop is fully equipped with sophisticated cutting processes and fabrication techniques. With more than 16 years of experience, our factory enjoys a good reputation because of excellent quality, unimaginable production capacity, on-time delivery, strong R&D ability, and of course moderate price. With the ability to provide high-quality FRP grating to customers, we have been one of the best choices among customers.

Product Description

In the workplace, safety is of the utmost importance. However, traditional metallic stair treads, flooring, walkways, and structures are generally affected by corrosion, causing something bad to happen. No more security risks, replace rusting metal with slip-resistant, corrosion-resistant FRP gratings from Mach’s.

Our GRP grating has passed a whole series of well-known third-party tests with fire and mechanical properties. It has unmatched corrosion resistance achieved by using superior polyester resin, making it an ideal choice in corrosive environment and civil construction facilities. In addition, the grating is available in a non-slip surface layer, which can prevent slipping and reduce accidents.

We provide two kinds of FRP gratings: FRP molded grating and FRP pultruded grating.

▶ Features of FRP Gratings

✅ Light weight, FRP grating is light in weight, and its specific gravity is 1/4 of that of steel and 2/3 of that of aluminum.

✅ High strength, the absolute strength of FRP grating is much higher than ordinary steel, and it can be designed and used like traditional metal.

✅ Chemical resistance & no rust, fiberglass grating is no mold, no rot, no need to paint.

✅ Fire retardancy, no electric sparks due to collision. It is especially suitable for use in flammable and explosive environments.

✅ Anti-slip surface, it can prevent slips and falls when used as walkways, work floors, platforms, stair treads, and trench covers.

✅ Non-conductivity, FRP grating is ideal for ensuring safety around electrical elements.

✅ Maintenance free, FRP grating is especially useful for replacing steel grating or aluminum grating in corrosive environments or where other types of gratings require frequent replacements.

✅ Easy installation, it can optimize time and money, without the need for all those maintenance operations that steel requires.

✅ Cost-effective, the comprehensive cost for FRP grating is lower than common carbon steel, and has longer service life.

Applications of FRP Grating

frp floor grating

FRP Floor Grating

Floor grating is used as a floor surface in many applications. FRP grating is light in weight and can be easily installed by using common tools. FRP floor grating can be equipped with an anti-slip surface, to reduce the danger of falls and improve safety in the workplace to the maximum. FRP grating has multi-directional strength, making it easy to use in different places.

Low maintenance, anti-impact and high loading capacity makes our fiberglass molded grating an ideal choice as floor grating.

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FRP Deck Grating

No matter what size or shape your deck is, FRP grating can meet your needs. The easy installation, high strength to weight ratio, corrosion resistance, and non-electricity conductivity make our FRP deck grating the first choice for deck. In addition, FRP won’t rot and is insect resistant.

frp trench grating

FRP Trench Grating

From trenches that cover standard pedestrian traffic to trenches that cover vehicle traffic, FRP grating can be designed as per your needs. No matter whether you need standard grating, or heavy-duty grating, for example, our high lading capacity molded fiberglass grating, they all have the character of corrosion resistance and non-electricity conductivity that any FRP product can bring. The good bearing capacity makes FRP an excellent choice even in bad environments.

High strength and corrosion resistance make sure that our FRP trench gratings provide long service for trenches.

frp drain grating

FRP Drain Grating

Drainage grating will be exposed to any drain opening over the drain pipe, it needs to stand the exposure to work effectively.

The natural corrosion-resistant properties of FRP grating make it a first choice, especially when considering the lifetime cost of the grating. FRP drain grating will provide you with long, and maintenance-free solutions.

Our FRP drain grating is highly resistant to chemicals, salt water and other corrosive liquids, making it an excellent choice for covering drainage.

frp catwalk grating

FRP Catwalk Grating

Even though FRP pultruded grating & molded gratings are both excellent solutions for catwalks, but molded gratings are more common due to the flexibility, impressive impact resistance. FRP catwalk grating can be equipped with additional features to improve work safety, such as non-slip surfaces and fiberglass handrails.

Our FRP gratings require no welding and have many safety features that can be easily installed with standard tools.

FRP Walkway Grating

Fiberglass grating can be used almost anywhere you need a walking surface. We have many standard fiberglass walkway grating in stock to make sure we can meet your choice for different loading capacities and spans. Also, we can provide a good solution to help you to deal with exposure to special chemicals, temperature, and fire resistance.

frp mini mesh grating

ADA Compliant Grating

ADA compliance can be achieved more easily by designing FRP grating to meet necessary requirements. Additionally, even in harsh environments, any ADA-compliant grating made of fiberglass is non-conductive, corrosion-resistant, and moth-resistant.

Mach’s FRP grating is ideal for meeting the requirements of the American Disabilities Act. Improve the disabled access safety with ADA-compliant FRP grating properly designed by our engineers.

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FRP Dock Grating

Choose FRP dock grating to avoid other materials that will cause rot, insect, or corrosion problem. FRP grating is a long-term solution, often used in the coastal area. Our FRP dock grating has an all-weather character and is an ideal choice for the dock in fresh water and corrosive salty water place.

If you’re looking for a suitable solution, come to Mach’s to choose the grating pattern, size and shape that best suits your dock.

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FRP Platform Grating

No matter what height is your platform, FRP grating can help you arrive at the area safely. Safety yellow and orange options, anti-slip coatings, different patterns, and the addition of additional structural elements to work platforms (such as handrails or guardrails) all help ensure a safe workplace. Choose molded grating or pultruded grating according your application.

Our industrial FRP platform grating is manufactured as per IBC and OSHA stairs guide strictly, includes an anti-slip surface, to guarantee workplace safety.

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Offshore Platform Grating

Salty water is particularly harsh to traditional building materials. The corrosion resistance of phenolic gratings makes it the best solution for harsh offshore conditions. Besides corrosion resistance, our phenolic grating has high strength and an anti-slip surface for choice. Both are important when considering offshore platform gratings for the petroleum and natural gas market.

▶ Types of FRP Grating

◉ FRP Molded Grating

FRP molded grating offers the most corrosion resistant gratings available today. It is a kind of FRP grating that uses high-strength E-glass roving as reinforcing material, thermosetting resin as matrix, and then cast and formed into FRP grating plates with regularly distributed rectangle or square meshes. Due to its integrally cast construction, it has perfect bi-directional mechanical properties that affords usage in many more applications than traditional unidirectional grating products. We can produce FRP molded gratings of different thickness, mesh and panel size.

We supply FRP grating mold for FRP molded grating production of 25#,30#,38#,50#, other international standard specifications and customized non-standard specifications.

▶ Resin System of FRP Molded Grating

V-CF: This is a superior vinyl ester resin that offers an incredible corrosion resistance in acid, alkali solvent and other severe corrosion environments. Available colors: green, yellow, orange or gray.

V-CR: This is a vinyl ester resin that is recommended for the high flame retardant and high corrosion resistance requirements. Flame Spread is ASTM E84 rating of 100 or less. Available color: black and dark gray.

I-IF: This is an isophthalic polyester resin system that is more economical than the above two. It has excellent acid resistance, moderate alkali and solvent resistance. Available colors: yellow, gray, or dark green.

I-FF: This is a food-grade isophthalic polyester resin system that is mainly used in meat factories, food processing plants, and water plants. It can offer antimicrobial properties to inhibit the growth of bacteria on the surface. Available color: yellow and light gray.

O-AF: This is a resin system designed for mild corrosive environments. Best suited to replace metal gratings that require maintenance to maintain an aesthetically pleasing appearance. It has a Class 1 ASTM E-48 Tunnel Test flame spread rating of 25 or less for indoor use. It is more economical than I-IF. Available colors: green, gray, and yellow.

O-AN: Similar resin system as O-AF but is not flame retardant or flame spread rated. It is more economical than O-AF. Available colors: dark green, gray, and yellow.

MP-5: This resin is an acrylic-modified polyester system ideal for environments with high fire protection and low smoke requirements, such as tunnel, offshore, mass transit, and other confined space applications. Flame spread is ASTM E84: flame spread index of 25 or less, with a smoke developed index of 100 or less and Fuel Contribution of 0. Available color: brown.

● Types of FRP Molded Grating

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FRP Regular Mesh Grating

It is also known as FRP square mesh grating, which is one of our most versatile grating products, suiting just about any application.

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FRP Rectangular Mesh Grating

It is designed specifically to provide a solution to expand the range of applications of molded grating into applications where larger spans are required or desired. Typical applications include: bridges, platforms, trench covers.

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FRP Mini Mesh Grating

It is a special type of FRP molded grating having all the qualities of regular molded grating but with added features and advantages. It is an ADA compliant mesh size. It is more aesthetically pleasing than regular square mesh gratings and also it has more load-bearing capacity on every square meter. The ½” mesh size openings allow for greater foot coverage, high heel shoe traffic, and a smoother rolling surface for wheelchairs, carts, and hand trucks.

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Heavy Duty FRP Grating

It’s designed and manufactured to bearing fork loading, which traditional molded FRP grating can not stand. Heady-duty FRP grating is most suitable for trench cover, ramp, storage, loading and unloading area, or other area where need bearing vehicles traffic.

● Surface Types of Molded FRP Grating

Surfaces available include concave top, grind top, gritted top, covered with grit, flat or decorative plating, etc.

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Grind Top

Used for decoration, door, insolation, ceiling, etc.

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Concave Top

Common anti-slip resistance.

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Gritted Top

Excellent slip resistance.

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Covered with Grit

Excellent slip resistance, can avoid liquid leakage, and gas or smoke volatilize.

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Decorative Plating

Excellent slip resistance, can avoid liquid leakage, and gas or smoke volatilize.

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Flat Plating

● Specification of FRP Molded Grating

FRP Molded Grating Overall Dimension and Parameter (Unit: mm)

Grating Thickness

Mesh Size

Load Bar Thick (up/down)

Max. Panel Size

Force Direction

Open Rate

Weight

13

38×38

6.0/5.0

1220×4000

Bidirectional

78%

6.00kg/m2

15

38×38

Oblique

6.0/5.0

1218×4100

Bidirectional

78%

7.00kg/m2

20

38×38

6.0/5.0

1220×4000

Bidirectional

65%

9.80kg/m2

25

38×38

6.4/5.0

1524×4000

Bidirectional

68%

12.30kg/m2

30

38×38

6.5/5.0

1524×4000

Bidirectional

68%

14.60kg/m2

38

38×38

7.0/5.0

1524×4000

Bidirectional

68%

19.50kg/m2

30

38×38

Heavy-duty

10.5/9.0

1220×3660

Bidirectional

58%

25.00kg/m2

35

38×38

Heavy-duty

10.5/9.0

1220×3660

Bidirectional

56%

29.40kg/m2

50

38×38

Heavy-duty

11.0/9.0

1220×4000

Bidirectional

56%

42.00kg/m2

60

38×38

Heavy-duty

11.5/9.0

1220×4000

Bidirectional

54%

50.40kg/m2

25

40×40

7.0/5.0

1247×4047

Bidirectional

67%

12.30kg/m2

30

40×40

7.0/5.0

1247×4047

Bidirectional

67%

14.60kg/m2

40

40×40

7.0/5.0

1247×4047

Bidirectional

67%

19.20kg/m2

13

50×50

6.0/5.0

1906×4012

Bidirectional

82%

4.80kg/m2

13

50.8×50.8

7.0/6.0

1220×4000

Bidirectional

82%

5.80kg/m2

40

50×50

6.8/5.0

1788×4531

Bidirectional

80%

15.82kg/m2

25

50×50

7.5/6.0

1220×3660

Bidirectional

78%

11.50kg/m2

50

50×50

7.0/5.0

1788×4531

Bidirectional

78%

20.80kg/m2

50

50×50

8.0/6.0

1800×4000

Bidirectional

78%

23.70kg/m2

63

50×50

8.3/6.0

1225×4000

Bidirectional

78%

28.80kg/m2

23

79×79

6.5/5.0

405×3569

Bidirectional

80%

5.70kg/m2

25

83×83

7.0/5.0

1007×4047

Bidirectional

84%

5.80kg/m2

40

83×83

7.0/5.0

1007×4047

Bidirectional

84%

9.50kg/m2

30

12.7×12.7/38×38

Mini Mesh

7.5/6.0

1220×3660 Double-layer

Bidirectional

30%

22.00kg/m2

25

19×19/38×38

Mini Mesh

6.5/5.0

1220×4000 Double-layer

Bidirectional

40%

16.80kg/m2

38

19×19/38×38

Mini Mesh

7.0/5.0

1524×4000 Double-layer

Bidirectional

40%

23.50kg/m2

14

20×20/40×40

Mini Mesh

7.0/5.0

1247×4047 Double-layer

Bidirectional

42%

10.50kg/m2

30

20×20/40×40

Mini Mesh

7.0/5.0

1007×4047 Double-layer

Bidirectional

42%

18.00kg/m2

40

20×20/40×40

Mini Mesh

7.0/5.0

1007×4047 Double-layer

Bidirectional

42%

23.70kg/m2

50

25×25/50×50

Mini Mesh

8.0/6.0

1524×4000 Double-layer

Bidirectional

55%

28.50kg/m2

38

26×26/52×52

Mini Mesh

6.0/5.0

1150×4011 Double-layer

Bidirectional

60%

19.50kg/m2

38

25×50

Heavy-duty

11.0/9.0

1220×3660

Length Direction

48%

30.30kg/m2

50

25×50

Heavy-duty

12.0/9.0

1220×3660

Length Direction

48%

41.00kg/m2

25

25×100

7.0/5.5

1007×3007

Length Direction

67%

13.00kg/m2

25

25×100

6.5/5.0

1220×3660

Length Direction

67%

13.83kg/m2

25

25×100

Heavy-duty

9.5/8.0

1220×3660

Length Direction

52%

19.50kg/m2

30

25×100

7.0/5.5

1007×3007

Length Direction

67%

15.60kg/m2

38

25×100

8.0/6.0

1220×3660

Length Direction

52%

22.50kg/m2

38

38×100

8.0/6.0

1220×3660

Length Direction

65%

16.40kg/m2

38

25×152

9.0/6.5

1220×3660

Length Direction

63%

22.50kg/m2

38

38×152

8.0/6.0

1220×3660

Length Direction

67%

15.92kg/m2

38

38×152

8.0/6.0

1220×3660

Length Direction

67%

15.92kg/m2

40

60×220

6.3/5.0

1788×2238

Length Direction

67%

8.80kg/m2

38

25×100

Imitate Pultrusion

15.0/5.0

1220×3660

Length Direction

62%

21.00kg/m2

38

38×152

T-type

15.0/8.0

1220×3660

Length Direction

62%

18.60kg/m2

50

38×100

Imitate Pultrusion

8.0/5.0

1220×3660

Length Direction

62%

15.30kg/m2

38

25×152

Stair Tread

7.0/5.0

565×3050

Bidirectional

62%

23.10kg/m2

38

38×152

Stair Tread

7.0/5.0

580×3660

Bidirectional

65%

17.00kg/m2

● Normal Cutting Method of FRP Molded Grating

During installation, FRP grating usually needs to be adjusted differently for different environments during installation. To change a piece or full panel grating, the grating style is different, now will need to cut grating to match with surroundings. Below will introduce some normal cutting methods for FRP gratings:

Type AEdge Around ( Optional Tooth Edge)

Beautiful and tidy, but cost is high, for edge around, length and width must meet: N (mesh quantity) * single mesh size (such as 38.1) + load bar width. It is usually used in car wash.

Type BOne Side Open

Looks tidy after installation. It is usually used for trench covers, walkways.

Type COpposite Side Open

It looks tidy but the cost is relatively high. One set of opposite sides should meet the size requirements of Type A, and another set of opposite sides should be cut symmetrically.

Type D: Near Side Open

Type E: Four Sides Open

Economic method. It is messy after paving and is generally not recommended.

◉ FRP Pultruded Grating

For FRP pultruded grating, the glass fiber content is higher than resin content (made of about 70% glass fiber and 30% resin), it’s assembled by FRP pultruded profiles, these profiles (I-bars, T-bars) are formed to make glass fiber and mat go to resin bath by the guide, then wrapped with surface veil, at last through the heating mold. It has excellent rigidity and can be used in places that need a wide span.

Pultruded fiberglass grating combines corrosion resistance, long service life and low maintenance & design, which is better than traditional metal grating. Saving labor and device makes the cost of FRP pultruded grating similar to steel grating. This advanced GRP pultruded grating design is used widely in industrial applications that need high strength and corrosion-resistant.

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● Resin System of FRP Pultruded Grating

Code

Resin Matrix

Corrosion resistance

Recommended occasions

VE

Vinyl ester resin

Excellent

Serious acid and alkali environments

ISO

Isophthalic resin

Good

Good acid resistance, and moderate alkali and solvent resistance.

ORTHO

Orthophthalic resin

Common

Common acid and alkali environments

PHENO

Phenolic resin

Fine

Low smoke low toxicity high fire retardant requirements.

● Types of FRP Pultruded Grating

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Pedestrian Pultruded Grating

FRP pedestrian pultruded grating is specially designed for pedestrian walking, which need anti-slip, corrosion resistance, long lasting, light material. It is made of wide T-bar, obviously improve walking comfort. Standard color is yellow or gray. The surface is available in standard rough grid or water grit (it’s a kind of fine girt which you make you feel comfortable in bare feet).

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Industrial Pultruded Grating

FRP industrial pultruded grating is suitable for heavier loading and longer span. Our most popular industrial pultruded grating is 25mm, 28mm, and 50mm thick for choice. 25mm and 38mm thick gratings are equipped with I-shaped bearing bar, the 50mm thick grating is equipped with T-shaped bearing bearing bar. Resin provided for choose: fire resistant ISOFR (isophthalic resin), VEFR (vinyl eater resin) or phenolic resin approved by US coast guard. All products provide standard rough grit surface.

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Heavy-duty pultruded grating

Heavy-duty pultruded grating is specially designed for loading fork, vehicle and very long span that conventional pultruded FRP gratings cannot support. This highly engineering product is used to replace long span steel grating. They all have 1 class fire resistant property, ASTM E84 flame spread level is 25 or even lower. Resin for choice is VEFR vinyl ester resin or ISOFR resin. Standard color is dark gray.

● Surface Types of FRP Pultruded Grating

Provide below surface type: smooth surface, anti-slip groove surface, gritted surface, gritted cover surface, and hand lay-up pattern cover surface.

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Smooth Surface

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Anti-slip Groove Surface

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Gritted Surface

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Hand Lay-up Pattern Cover Surface

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Gritted Cover Surface

● Specification of FRP Pultruded Grating

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Pedestrian Pultruded Grating

Model

Grating Thickness (mm)

Pultruded Beam Width (up/down) (mm)

Load Bar Center Distance (mm)

Open Area

Weight (kg/m2)

T10-18

25

41.3/15

50.8

18%

11.67

T10-33

25

25/9.5

38

33%

10.99

T10-35

25

41.3/15

64

35%

9.77

T10-50

25

25/9.5

50.8

50%

8.84

T15-17

38

25/9.5

30

17%

16.55

T15-33

38

25/9.5

38

33%

13.72

T15-17

38

25/9.5

50.8

17%

10.89

Industrial Pultruded Grating:

Model

Grating Thickness (mm)

Pultruded Beam Width (up/down) (mm)

Load Bar Center Distance (mm)

Open Area

Weight (kg/m2)

I10-40

25

15/15

25

40%

17.58

I10-50

25

15/15

30

50%

14.75

I10-60

25

15/15

38

60%

11.38

I12-40

32

15/15

25

40%

18.41

I12-60

32

15/15

38

60%

13.04

I15-40

38

15/15

25

40%

21.97

I15-50

38

15/15

30

50%

18.16

I15-60

38

15/15

38

60%

16.11

T20-33

50

25/15

38

33%

21.68

T20-50

50

25/15

50

50%

16.75

I30-40

76

15/15

25

40%

60.30

I30-50

76

15/15

30

50%

52.98

I30-60

76

15/15

38

60%

45.65

Heavy Duty Pultruded Grating

Model

Grating Thickness (mm)

Pultruded Beam Width (up/down) (mm)

Load Bar Center Distance (mm)

Open Area

Weight (kg/m2)

HL10-40

25

15/15

25

40%

28.52

HL10-50

25

15/15

30

50%

24.12

HL10-60

25

15/15

38

60%

19.77

HL15-40

38

15/15

25

40%

44.58

HL15-50

38

15/15

30

50%

37.55

HL15-60

38

15/15

38

60%

30.52

HL20-40

50

15/15

25

40%

57.66

HL20-50

50

15/15

30

50%

48.43

HL20-60

50

15/15

38

60%

39.21

HL25-40

64

15/15

25

40%

70.41

HL25-50

64

15/15

30

50%

70.41

HL25-60

64

15/15

38

60%

52.29

▶ Accessories & Installation Method of FRP grating

We will provide you different kinds of 316ss clips, to connect molded grating & pultruded grating to supporting part. For different kind of FRP gratings, the grating clips will be different. Here we list some common clips for your reference, detailed introduction please refer to detail page.

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L-type

L clip is used for special positioning connection for grating and support. It’s used for molded grating, use support bar to fix FRP molded grating to support. Each mesh has 4 L-type clips at least.

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M-Type

M clip is used for special positioning connection for grating and support. Has the function of fix and firm, use 2 neighbour load bars to fix molded grating or pultruded grating to support.

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C-type

C clip is used to connect edges of 2 gratings, to make platform has good overall property. Also called F-type plate edge clip, used to connect edges of 2 FRP molded gratings which have no support.

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G-type

When it’s necessary to avoid drilling hole on support, G-type provides solution. Screw bolt tight, the clip jaw clamps support flange. It provides excellent bidirectional clamp ability for molded grating.

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W-Type

It’s used to make sure FRP grating or plate covers support structure. The concave center of W-type clip allows compatible fastener and clip to keep flush.

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R-Type

It is used for positive fastening for FRP pultruded grating.

▶ Why Choose Mach’s

1. Professional production equipment

We are professional manufacturer for FRP gratings, have 17 years of production and management experience. We have all related manufacturing equipment. Professional equipment is the base for making high quality products. We have human operated equipment 70 sets, self research and development FRP grating production line 10 sets, pultruded profile production line 10 sets, grooving machine 1 set, grinding machine 2 sets, fully automatic CNC cutting machine 2 sets.

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2. Strict quality control

Our raw material will go through strict inspection before put into production. During production, our quality inspector is everywhere at any time. To some high requirement products, we will do professional training to our workers, to guarantee we can meet with customer’s high requirements. All raw material we bought must pass ABS certificate, to guarantee safety during your usage.

ABS(001)

(001)

ABS1(001)

(001)

(001)

(001)

Before delivery, our QC team will do strict inspection together with a third party, can make sure the quality you bought.

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Measure product sizeTest fire retardant propertyTest compressive strength

For delivery, we will booking, loading container, shipping to port for you, we do all these by ourselves, to guarantee safety during transportation.

We will provide you with clear loading pictures and complete shipping document, so you can clear understand every step your goods will go through.

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3. Complete after-sales service

● Follow-up state of goods actively

Before delivery, we provide delivery document to customer ▶ notice customer when goods arrived ▶ follow-up the package and quality of goods

● Follow-up customer’s feedback

● Deal with complain

Receive customer’s complain ▶ sales team and quality control team contact with customer to survey ▶ analyse and fast response temperate measure within 24 hours ▶ confirm customer’s lose and follow-up for 3 lots, to make sure products improved

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