Common FRP Grating Sizes and Applications

Contents

Introduction

FRP grating is widely used in walkways, platforms, stairs, and industrial facilities. One of the most important factors in choosing the right grating is size. Different thicknesses and mesh types are designed for different load conditions and applications. This guide gives you a quick overview of the most common FRP grating sizes and where they are used.

Why Size Matters

The thickness and mesh of FRP grating directly affect strength, span capacity, and safety. Choosing the wrong size can lead to safety risks or unnecessary costs. Standard sizes make it easier to find stock quickly, while custom sizes are available for special projects.

Common Thickness Options

  • 25 mm (1 inch) → suitable for pedestrian walkways, stair treads, and light-duty platforms.

  • 38 mm (1.5 inch) → the most popular option for industrial floors, platforms, and wastewater facilities.

  • 50 mm (2 inch) → designed for heavy loads, vehicle traffic, and long-span structures.

Mesh and Panel Sizes

Most FRP gratings use mesh openings of 38×38 mm or 40×40 mm. Mini-mesh options are available where extra safety is needed.
Panel sizes are often supplied in 4×8 ft (≈1.2×2.4 m) or 1×3 m modules, which can be cut to fit the project.

Sizes and Applications

Here is a quick guide to match common sizes with typical applications:

ApplicationTypical ThicknessNotes
Walkways & Stairs25 mmLightweight, easy to install
Industrial Platforms38 mmStrong, good drainage
Wastewater / Chemical Plants38 mmCorrosion resistant
Marine Decks38–50 mmSlip resistant, UV resistant
Vehicle or Heavy Duty Zones50 mmHandles high loads

Key Points When Selecting Size

When choosing the right size, consider:

  • Load requirements and span between supports

  • Safety standards (ASTM, ISO, EN)

  • Installation space and support structure

  • Lead time and availability of stock panels

Custom Options

While most projects can use standard thicknesses, custom sizes are available for unusual spans, higher loads, or specific safety codes. These may increase cost and delivery time but give flexibility for unique applications.

Conclusion

Most FRP grating projects can be covered by standard sizes of 25 mm, 38 mm, and 50 mm. Matching the right size to the right application ensures safety, durability, and cost efficiency. For complex projects, custom solutions are also available.

David Chen

David Chen is an FRP product engineer at Machs with 15+ years of experience. He specializes in molded and pultruded grating design and shares insights to help engineers choose reliable solutions.

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